From CAD data to digital twin

August 19, 2019

B&R offers new simulation tool for model-based machine development

B&R has integrated the industrialPhysics simulation tool into its Automation Studio engineering environment. The 3D simulation software greatly simplifies model-based machine development. Developers can import CAD data from machine components or entire machines directly into the simulation tool. Then they can quickly and easily generate a digital twin for developing and testing the machine software.

Digital twins are the key to efficiency when it comes to software development and the virtual commissioning of a machine. industrialPhysics generates digital twins from CAD data. The data is imported in STEP format, which makes it possible to utilize important properties of the CAD design, such as mass and density. Since the simulation tool is integrated with Automation Studio, developers are able to run the virtual model of the machine right on the PC and connect with the controller.

The simulation tool makes it possible to view physical behavior of the machine in real time. Developers can simulate the flow of materials through the line and identify potential collisions early enough to make easy corrections.

Virtual reality

With no additional effort, the machine model can also be viewed using virtual reality or augmented reality headsets. Free from any distractions, developers can work directly with the simulated machine. Processes can be evaluated with the simulation running. Augmented reality offers the added benefit of being able to view the model on-site in the real environment.

Source

Related Articles



Editor’s Pick: Featured Article

Weidmüller’s u-control 2000: The Automation Controller

Weidmüller’s u-control 2000: The Automation Controller

Weidmüller’s scalable engineering software, u-control 2000, adapts individually to your requirements. And, the u-control is powerful, compact and fully compatible with Weidmüller’s I/O system u-remote. This article looks at what makes u-control the heart of your automation.

Programmable logic controllers (PLCs) are one of the main components of any automated system. A typical control system has inputs, outputs, controllers (i.e., PLCs), and some type of human interaction with the system, a human machine interface (HMI), for example.

Read More



Latest Articles

  • From Factory Floor to Cloud: How Smart Sensors are Powering the Industrial IoT Revolution

    October 14, 2025 Sensors have evolved from simple detection tools to intelligent data sources that drive smarter decisions. They are no longer just watching; they are communicating, diagnosing, and optimizing.  The Eyes and Ears of Automation Sensors are the first line of awareness in any automated system. They detect the presence or absence of objects,… Read More…

  • Moxa’s Multi-Layered OT Security: Edge-to-Core Cyber Resilience

    October 14, 2025 Building on the concepts introduced in ManAuto’s main article, “Futureproof Industrial OT with Moxa’s Secure Edge-to-Core Networking”, this post focuses on strengthening industrial systems through a layered OT security approach. As cyber threats targeting operational technology (OT) environments continue to evolve, implementing a single layer of defense is no longer enough. In this… Read More…