From CAD data to digital twin

August 19, 2019

B&R offers new simulation tool for model-based machine development

B&R has integrated the industrialPhysics simulation tool into its Automation Studio engineering environment. The 3D simulation software greatly simplifies model-based machine development. Developers can import CAD data from machine components or entire machines directly into the simulation tool. Then they can quickly and easily generate a digital twin for developing and testing the machine software.

Digital twins are the key to efficiency when it comes to software development and the virtual commissioning of a machine. industrialPhysics generates digital twins from CAD data. The data is imported in STEP format, which makes it possible to utilize important properties of the CAD design, such as mass and density. Since the simulation tool is integrated with Automation Studio, developers are able to run the virtual model of the machine right on the PC and connect with the controller.

The simulation tool makes it possible to view physical behavior of the machine in real time. Developers can simulate the flow of materials through the line and identify potential collisions early enough to make easy corrections.

Virtual reality

With no additional effort, the machine model can also be viewed using virtual reality or augmented reality headsets. Free from any distractions, developers can work directly with the simulated machine. Processes can be evaluated with the simulation running. Augmented reality offers the added benefit of being able to view the model on-site in the real environment.

Source

Related Articles



Editor’s Pick: Featured Article

Weidmüller’s u-control 2000: The Automation Controller

Weidmüller’s u-control 2000: The Automation Controller

Weidmüller’s scalable engineering software, u-control 2000, adapts individually to your requirements. And, the u-control is powerful, compact and fully compatible with Weidmüller’s I/O system u-remote. This article looks at what makes u-control the heart of your automation.

Programmable logic controllers (PLCs) are one of the main components of any automated system. A typical control system has inputs, outputs, controllers (i.e., PLCs), and some type of human interaction with the system, a human machine interface (HMI), for example.

Read More



Latest Articles

  • Comparing maxon EC-i vs ECX Motors: Which One Fits Your Design?

    August 19, 2025 The choice between maxon’s EC-i and ECX motor series depends on whether the application prioritizes torque or speed, rugged durability or quick responsiveness, and high load-handling capability or low-inertia performance. Both maxon product lines use brushless DC motor technology but are engineered with distinct rotor architectures and performance envelopes. This comparison outlines… Read More…

  • HMI and Edge Computing: The New Dynamic Duo Delivering Instant Insights to Drive Industrial Success

    August 18, 2025 By Ali Haj Fraj The landscape of industrial automation has undergone a seismic shift over the past few decades, and so has Human-Machine Interfaces (HMI). Once simple interfaces, allowing operators to control machinery through basic visual representations, industrial HMIs have evolved into advanced systems that allow the user to do so much… Read More…