Drives and Control Solutions

Motors, Control Solutions, Power Transmission and Advanced Motion Technology                                                                 

March 24, 2022

 

DCS ABB New Large Robots forEV Battery Production 1 400

ABB is adding two new robot families to its portfolio of large robots for complex manufacturing applications. Delivering enhanced speed, accuracy, flexibility, and a more robust design including integrated process cabling, ABB’s IRB 5710 and 5720 robots deliver increased productivity and enhanced performance with higher uptime for applications including electric vehicle (EV) manufacture, foundry, forging, rubber, plastics, and metal fabrication.   

  • •New IRB 5710 and IRB 5720 robots support electric vehicle (EV) manufacturers with added speed and flexibility for material handling
  • •Improved speed and precision, robust design enables improved productivity and performance with higher uptime
  • •Eight variants with payloads from 70kg to 180kg also support applications in foundry, forging, rubber, plastics, and metal fabrication

 

Available in eight variants, the IRB 5710 and IRB 5720 present a choice of options for payloads from 70kg to 180kg and reaches from 2.3m to 3m. Together, the two robot families are suitable for a wide range of production tasks including material handling and machine tending and assembly, as well as specific operations in EV manufacturing such as battery module picking and placing, high precision assembly, and parts handling. The benefits offered by the robots also make them ideal for use in plastic molding, metal casting, cleaning, and spraying applications.

“These new robots accelerate ABB’s continuing expansion into the rapidly growing EV market, meeting customer demand for robust units with the speed, path accuracy and dexterity to handle complex EV battery assembly duties” says Joerg Reger, Managing Director of ABB Robotics’ automotive business line.

DCS ABB New Large Robots forEV Battery Production 2 400

 

“The switch from internal combustion engine (ICE) vehicles to EVs especially is driving increased demand for fast, adaptable production lines. EV designs can often be highly complex, and components such as batteries and semiconductor modules can be very heavy or extremely fragile. These demands call for solutions that can offer maximum precision and repeatability to avoid errors in production,” Reger added.

DCS ABB New Large Robots forEV Battery Production 6 400

Both robot families are powered by ABB’s new OmniCoreTM controller V250XT, the latest addition to the OmniCore controller family. Featuring ABB’s TrueMove and QuickMove motion control technology, the OmniCore V250XT controller enables the IRB 5710 and IRB 5720 robots to offer class-leading speed, improving production capacity with lower manufacturing times. With their excellent position repeatability (0.04-0.05mm), path repeatability (0.1-0.14mm), and path accuracy (1-1.2 mm), the IRB 5710 and IRB 5720 are more accurate than other robots in their classes, enabling them to deliver the highest levels of manufacturing quality.

Further protection against damage and cable wear and tear is provided by ABB’s LeanID Integrated DressPack, which enables process cables to be routed inside the robot’s upper arm and along the wrist rather than externally. This eliminates swinging cables, protecting against heat and collisions, a common cause of robot maintenance issues, potentially reducing downtime and maintenance cost and extending the robots’ service life by several years. LeanID also makes it easier to program and simulate with predictable cable movements in ABB’s RobotStudio® offline programming software.

 

Download the IRB 5710 product page here

Download the IRB 5720 product page here

Learn more about the OmniCore controller family here 

 

DCS ABB New Large Robots forEV Battery Production 4 400

 


Editor's Pick: Featured Article


 

DCS Siemens SIRIUS Controls Ensures Cold Beer 1 400

Breweries are known for transforming malt, hops, and yeast into beer in gleaming brewing kettles and large fermentation tanks linked by numerous pipes.

Over the centuries, the equipment for mashing, lautering, boiling, and fermenting beer according to carefully guarded recipes has been steadily perfected.

 

The chiller is the heart of the brewery

One of the most important parts of the brewery, and perhaps the least visible, is the chiller. The fermentation temperature of the beer is crucial, which means that the heat generated by the yeast fermentation must be carefully controlled by the chiller.

If the beer ferments at too high a temperature, the yeast can produce a variety of undesirable aromas that ruin the beer.

According to Justin Thomas, President of G&D Chillers, based in Oregon

"The chiller is the heart of the brewery. Owners invest not only a lot of money in the brewery and brewing equipment, but also a great deal of time in the production of beer. But if the chiller fails, all that goes out the window."

Partnerships to keep pace with growth

Thomas says that growth at G&D Chillers has been exponential over the past 15 years. To continue this rate of success, the company had to look for new ways to meet customer demands for reliable, state-of-the-art chiller options.

For example, G&D Chillers recently teamed up with Siemens and the global distribution and supply chain solutions company WESCO to meet these needs and stay ahead of the competition. "We're still a small manufacturing company, but big enough to produce some technically advanced equipment," says Thomas. "We've always been service-oriented and always stood by our equipment, no matter what the problem. We get the same kind of support and service from Siemens that we give to our own customers."

 

Read more here 


 


Sponsored Content


Convenient Power Infeed and Distribution 

Siemens DCS Aug3 Kerwill CP Ad 2 300x250 copy

 

 

The 3RV29 infeed system is based on a basic module complete with a lateral incoming supply unit (three-phase busbar with infeed). Expansion modules (three-phase busbars for system expansion) are available for extending the system.

 

 

To learn more, click here

 

 

 


 

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